Post #1
Just whipped my diff apart to change my diff bearings and found that the inside of the cover is cracked badly and isnt far from flaking i dare say. So basically im looking for a cover that doesnt have as much crcking inside, anyone help me out?
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displaying posts 1 to 19 of 19
| Author | Subject: diff cover without cracking |
 Mossy1985
Senior User  Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
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 Posted 23rd Feb 2015 at 11:56
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armzsc6
Seasoned Pro  Location: Crowborough Registered: 22 Mar 2008 Posts: 3,445 Status: Offline |
Post #2
Are you sure it's cracking not casting marks? You get them all over the inside of the box. Often see them inside the bell housing and you think oh f**k the box is cracked but look closer or rub it down with something and it's just casting marks. ________________________________________ Black power baby! SUUUUUPERCHARGED Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p 12x 306's owned so far Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist. Pug planet / Citroen Lexia diagnostics / code reads available. |
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Posted 24th Feb 2015 at 08:00
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #3
Its not cracked right through but the inside is cracked what looks to be heat vracks to me? |
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Posted 24th Feb 2015 at 09:41
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #4
probaqbly just poor casting finish, I wouldnt worry about it unless its actually leaking.they are line bored anyway so you can't swap them about. ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 24th Feb 2015 at 10:19
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #5
Back on it goes then  |
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Posted 24th Feb 2015 at 10:29
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pete-gti
Seasoned Pro  Location: Kent Registered: 15 Feb 2009 Posts: 1,297 Status: Offline |
Post #6
Be fine and your crown wheel is fine :-) have you used gasket sealer on the diff housing? |
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Posted 24th Feb 2015 at 10:36
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #7
Yea pete ive got sealant for when it goes back in. Just want to make sure all is correct as cant afford it not to be cant find any info on fitting the diff with regards to the shim? Cant even find a figure for checking end float? So im going to rebuilt it like it came apart oe just the new bearings and seals |
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Posted 24th Feb 2015 at 10:58
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pete-gti
Seasoned Pro Location: Kent Registered: 15 Feb 2009 Posts: 1,297 Status: Offline |
Post #8
That be fine :-) |
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Posted 24th Feb 2015 at 13:39
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armzsc6
Seasoned Pro Location: Crowborough Registered: 22 Mar 2008 Posts: 3,445 Status: Offline |
Post #9
Mossy1985 wrote: Yea pete ive got sealant for when it goes back in. Just want to make sure all is correct as cant afford it not to be cant find any info on fitting the diff with regards to the shim? Cant even find a figure for checking end float? So im going to rebuilt it like it came apart oe just the new bearings and sealsI was thinking exactly the same..... Currently waiting on a diff and wondering about the shim etc but presume if there's one in there then refit all as it came apart and that's that. ________________________________________ Black power baby! SUUUUUPERCHARGED Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p 12x 306's owned so far Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist. Pug planet / Citroen Lexia diagnostics / code reads available. |
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Posted 24th Feb 2015 at 19:23
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #10
Well both mine and petes had no shim fitted so im planning on rebuilding qithout one. Would be interesting to see if your box has a shim fitted?? |
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Posted 24th Feb 2015 at 19:34
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #11
most of the 5 speed boxes didn't have one but all the 6 speed ones I've had apart did.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 24th Feb 2015 at 21:12
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #12
God dam Mei now i have doubts definately no shim fitted in mine or petes? Would you no the endfloat specs at all? As a shim set from.pug is anout 20 quid so i would buy a set if i knew the tolerance |
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Posted 24th Feb 2015 at 21:23
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armzsc6
Seasoned Pro Location: Crowborough Registered: 22 Mar 2008 Posts: 3,445 Status: Offline |
Post #13
Will see sooner or later if mine has one. Mines a very early phase 2 got 145k on the box and it's never been apart so will be built to factory spec ________________________________________ Black power baby! SUUUUUPERCHARGED Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p 12x 306's owned so far Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist. Pug planet / Citroen Lexia diagnostics / code reads available. |
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Posted 24th Feb 2015 at 22:47
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #14
Ive just spoke to quaife and they said to fit the diff with shims if it has shims fitted but if there were no shims on removal then fit the diff with no shims |
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Posted 25th Feb 2015 at 11:20
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welshpug!
Capt Pedantic Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,838 Status: Offline |
Post #15
same here, the 205 haynes workshop manuals has the end float/preload specs.________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 25th Feb 2015 at 12:40
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #16
Ive ordered the shim set from the steelers anyway just incase. Fancy sharing the info Mei as i cant see it in the 306 haynes |
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Posted 25th Feb 2015 at 12:51
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #17
Did some searching online and perhaps this is the reason both me and Pete had no shim fitted in our riffshttp://www.aussiefrogs.com/forum/peugeot-forum/94002-diff-input-shaft-pre-loads-ignored-why.html I don't no if this is actually a hyperlink but if not copy and paste into google  |
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Posted 25th Feb 2015 at 16:30
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pete-gti
Seasoned Pro Location: Kent Registered: 15 Feb 2009 Posts: 1,297 Status: Offline |
Post #18
Didn't think they had a shim , deff didn't see one :-) |
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Posted 26th Feb 2015 at 13:09
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Mossy1985
Senior User Location: Darlington Registered: 04 Nov 2014 Posts: 545 Status: Offline |
Post #19
Mine definately didnt have one fitted pete. Looking at the link ive put on it must only be the most earliest of be3 boxes that had them. No shim came out so no shim will go in. I assume you have covered enough mileage in yours to know that all is well yea? |
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Posted 26th Feb 2015 at 14:04
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