displaying posts 1 to 11 of 11

Author Subject: Pistons cut outs - what depth?
edhunter

Regular

Location: Sofia

Registered: 29 Nov 2009

Posts: 118

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Post #1
Hi,
I am preparing a set of standard pistons for Kent PT82 cams. I need to know how much is recommended to increase the piston cuts. What should be the depth? And what is the maximum safe depth?



Posted 13th Apr 2014 at 10:12
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

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Post #2
It's about 2mm I think, not much at all. PM Allenallen, he's done lots of these and will be able to tell you all you need to know.

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Posted 13th Apr 2014 at 10:34
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

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Post #3
1mm.

I doubt there is space to run PT82's, given they run 2.03mm @ TDC.

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Posted 13th Apr 2014 at 10:36
allanallen

Seasoned Pro

Location: Buxton

Registered: 01 May 2007

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Post #4
No idea how much in 'x', you'd have to use trig to work it out. We machine them 1mm deeper at the correct valve inclination. I wouldn't recommend going much deeper as the crowns are thin and they're not renowned for being the strongest pistons anyway.

If the head has never been skimmed you 'should' be ok running pt82s, a dummy build is always wise though.

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Posted 13th Apr 2014 at 11:01
edhunter

Regular

Location: Sofia

Registered: 29 Nov 2009

Posts: 118

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Post #5
Thanks to all of you Smile

The head that is going to be used has not been skimmed, I also think to buy new original gasket from Peugeot.

I also have another damaged head and block, they will be used for drilling the pistons and testing the setup before the cams and pistons go into the real engine Smile

I have one more question - When drilling the pistons through the head I think that the gasket should be in place. Is that correct?
Posted 13th Apr 2014 at 13:29
allanallen

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Location: Buxton

Registered: 01 May 2007

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Post #6
Drilling pistons through the head?! You're on your own with that one fella

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Posted 13th Apr 2014 at 14:38
edhunter

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Location: Sofia

Registered: 29 Nov 2009

Posts: 118

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Post #7
May be I have not expressed my self correct.
I could not find near me no one to machinery pistons for reasonable price Smile
So we've decided the to use this primitive method - we will be using modified valves as drills. So we will drill after that measure and again and and again ....

I admit that I have no experience with this at all, but my buddy has done this many times before, but not exactly for gti-6.

Posted 13th Apr 2014 at 15:15
allanallen

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Location: Buxton

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Post #8
I have heard of people doing it but I personally wouldn't. You could do it with or without the head gasket fitted, can't see that it'd make much difference.

If you can source a set of pistons/rods in this country I'm happy to machine them and post them to you Wink

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Posted 13th Apr 2014 at 15:30
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #9
I have a set of spare pistons and rods if you need any? £50 set of 4

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Posted 13th Apr 2014 at 15:32
edhunter

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Location: Sofia

Registered: 29 Nov 2009

Posts: 118

Status: Offline

Post #10
Thanks Alan I'll keep this in mind Smile if we dont succeed with our method.

Eddy thanks, I also have two sets of pistons with rods.
Posted 14th Apr 2014 at 11:37
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #11
you could just get Allan to do them.

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Posted 14th Apr 2014 at 11:58

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