displaying posts 1 to 9 of 9

Author Subject: Snapped headlight bolts
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

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Post #1
Has the title really i tried to replace my headlights and ive mangled to snap 1 bolt on the drivers side and all 3 on the passengers, any easy way to get these out or is it a case of drilling and retapping them.

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Posted 9th Mar 2014 at 18:54
cully

Seasoned Pro

Location: Cullompton

Registered: 12 Jun 2013

Posts: 1,093

Status: Offline

Post #2
to get mine out i used molegrips on the reverse side and work it carefully out
Posted 9th Mar 2014 at 20:53
armzsc6

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Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

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Post #3
Remove the slam panel and do as he says try getting them out the back with lots of wd40 etc if not then drill and tap. I always refit these with copper grease on as they are probe to seizing in.

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Posted 9th Mar 2014 at 21:08
calibra306

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Location: Gravesend, Kent

Registered: 06 Nov 2011

Posts: 1,315

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Post #4
Oh its the bolts ya snapped I thought ya meant the light fixings when you mentioned it the other day!

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Posted 9th Mar 2014 at 21:11
cully

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Location: Cullompton

Registered: 12 Jun 2013

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Post #5
oh once you get them out dont bother with using bolts

i used stainless M6 studbar and a nut for the lower centre ones
Posted 9th Mar 2014 at 21:35
Cjwatson27

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Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

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Post #6
Cheers guys I've changed them recently for crystals and had no problems not sure why they've seized up in such a short time

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Old pugs don't die they just get faster
Posted 9th Mar 2014 at 22:39
mik

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Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

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Post #7
To fix as above remove slam panel and get them out the back. You could use some heat and lots of WD40, and if the bolt is big enough and you can reach with a dremel or hacksaw you could cut a slot in the rear of the bolt and use a screwdriver, or file/dremel flats in two sides to give mole grips/pliers better grip.

The torque snappage limit of these is quite low - if not easy to move best to douse in WD40 and wait a bit before going any further. It took me a week of WD40 and a little heat to get the front 2 lower wing bolts out on the left side, after snapping one on the right side. I followed Daveyboys advice that when it starts moving, don't just use force to wind it all the way out as they will often snap after they start moving, do it a little at a time and wind it in and out with repeated applications of WD40 (and heat if needed). If you can get it to move it will come out eventually.

Doesn't take more than a few months of driving around in the salt and rain to seize bolts. I know this won't help resolve your current problem, but to minimise future snappage when putting trim-related (as opposed to structural or car safety-related) bolts back in I always put some wax or WD40 on the threads.

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Posted 14th Mar 2014 at 08:04
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #8
Wd40 will do jack, you need a proper penetrating oil, its a water displacer (as the name suggests...)

As for wd40 when fitting, lol, use anti seize.

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Posted 14th Mar 2014 at 08:59
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #9
Just drilled them out and.retapped them. Wish I hadn't of bothered, has they will have to come off again if I break it or swap the engineThumbs down

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Old pugs don't die they just get faster
Posted 16th Mar 2014 at 16:17

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