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Home -> Forums -> Suspension -> Broken KW damping adjuster

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Author Subject: Broken KW damping adjuster
cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

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Post #1
Hi guys,

I think I may of asked this before, but I am going to start getting my act together and sort the various issues with the car out.

Now quite a long time ago, I misplaced the plastic knob that adjusts the damping on my KW v2's, and decided that in my time of need that some small pliers would suffice. On the first turn with very little pressure, it snapped off Angry

Its proper small so think I would be unable to get someone to weld it back on, and not enough contact patch to use a metal glue etc, as doubt it would hold.

I believe I have the early type, but do you guys have any suggestions on how to fix? Is there anywhere in the UK I could send the unit off to to have that whole bit replaced?

Any thoughts, ideas welcomed Smile

Thanks

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 23rd Jan 2014 at 12:28
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cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline
Post #2


Its the middle one in that picture. Not the later types that used an allen key etc.

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 23rd Jan 2014 at 12:35
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JWP EFi

Turbo Legend!

Location: edinburgh

Registered: 07 Mar 2010

Posts: 2,163

Status: Offline
Post #3
Although my kw's are not broken, i'm keen to know if anyone in the uk can carry out work on these
Posted 23rd Jan 2014 at 18:18
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pugheaven

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Location: Fareham

Registered: 17 Dec 2006

Posts: 4,602

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Post #4
I know it's a bit of a mission but you could adjust them by turning them by hand (coilovers removed and maybe removing the spring and turning the rod by hand)
Posted 23rd Jan 2014 at 18:35
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cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline
Post #5
T99PUG wrote:
Although my kw's are not broken, i'm keen to know if anyone in the uk can carry out work on these


If you have the later type, then yes.

I just spoke to KW and the type I have were discontinued last year.

pugheaven wrote:
I know it's a bit of a mission but you could adjust them by turning them by hand (coilovers removed and maybe removing the spring and turning the rod by hand)


Afraid not mate Sad

The adjustment rod goes down to the damping valve at the bottom of the coilover, which is all contained in the main body. So I guess you could do it, but would need to take the main body of the strut apart.

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 27th Jan 2014 at 10:32
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tvrfan007

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Location: In the garage

Registered: 29 May 2005

Posts: 3,488

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Post #6
When one of my konis broke in a similar manner, there was a fella in spalding that could service suspension. Ill try to find it.

http://www.koni.uk.com/home/index.php?option=com_content&view=article&id=76:damper-workshops&catid=53:dealers&Itemid=126

give him a call I bet he could advise.

________________________________________

I'm Si btw Tee hee

Night Blue VW Golf GTD
Bianca LBSC Rallye - Track/Road Slag Project Thread
Sparkling Silver Mini Cooper D - Super Dooper Superman - (The other half's wheels)
Posted 1st Feb 2014 at 22:50
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cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

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Post #7
tvrfan007 wrote:
When one of my konis broke in a similar manner, there was a fella in spalding that could service suspension. Ill try to find it.

http://www.koni.uk.com/home/index.php?option=com_content&view=article&id=76:damper-workshops&catid=53:dealers&Itemid=126

give him a call I bet he could advise.


Cheers Si Smile

Just had a look on the link above, and assumed it would be SP suspension. Googled it and one of the top results was a thread on here from you, giving them a thumbs up Laugh

http://www.306gti6.com/forum/showthread.php?id=130157

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 3rd Feb 2014 at 10:55
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cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline
Post #8
For the record, this is what mine is like...

What it should be..



What mine is now like Sad

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 3rd Feb 2014 at 10:58
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craig903

Regular

Location: whitstable

Registered: 08 Jul 2013

Posts: 273

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Post #9
Too small to drill a tiny pilot in it? Tap a hole then with a high tensile stud and another bit off rod then screw together? although If it snapped the hole valve may be seazed.

________________________________________

208 GTI Owner
Turbo'd '6 project - work in progress
Posted 3rd Feb 2014 at 12:23
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cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline
Post #10
Thanks Si, just spoke to Shaun and they can replace the parts and check it all over Smile

Happy days

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 3rd Feb 2014 at 16:28
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