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Author Subject: Gti powered estate.
mechanical_repairs

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Location: leicester

Registered: 10 Jan 2005

Posts: 12,122

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Post #1
Well have had this for a little while so thought I would add its progress on here, it's had some graft put into it and been used as a to and from car at the moment and also very handy for taking my stuff to the platers and refurbers and basically any van like jobs.

Well what I started out with is a 306 meridian estate on a 2001 in sherwood green, car has had two owners and the guy i got it from was in his mid 60s so it had a few scratches and even a tow bar, i suppose for the small tip trailer most old folk have? Car had full history and a very modest mileage of 84,000 which was a bonus. I managed to buy the car for quite a decent price, been looking for one for some time (most have either high mileage or just really rough) this ticked the boxes for an ideal car to use.

How it was when I bought it, a good base but lacking the cleanliness of my own cars-



Although the standard wheels were in great shape and looked good I felt doing the change the gti6 wheels would suit it more, standard ones-



The newly refurbished cyclones in sparkle silver-




Interior wise being the meridian it has a good spec which included the half leather interior and to my surprise came a load cluck when I pressed the aircon button (so very rare for this to work in any 306 nowadays), even found an invoice for a lower pipe and a regass which was nice. As the interior was the later meridian spec this can stay as is, just needs a general clean to smarten it up.

I started off with changing the wheels, although it had the xsi style wheels and they were in good condition generally a couple had started to blister and I knew it would bug me, I fitted a fresh set of cyclones and whilst here replaced the smaller brakes for new gti6 discs and pads and a set of fully refurbished calipers, to match the rear I fitted a replacement set of caliper sliders and also replaced the corroded rear back plates with a new set that I had painted to preserve them. I removed the tyres off the old wheels and put them onto the cyclones, the tyres were in a great condition and being goodyears plus they all matched I thought it was rude not too.

Front brakes before, standard issue-



A fully refurbished gti6 caliper-



With the hubs etc all cleaned down and the new brakes all fitted and bled up, much better to fill the wheels-



I then turned the attention to the rear brakes, these although look scruffy were in good order so just cleaned up the brake disc centre, painted it and replaced the caliper sliders-

Before-



After



Oh yes also replaced the rear disc backing plates, once i received them had them plated sparkle silver to kerb the corrosion in the future, bit of a difference-



Now-



Certainly looks great now with the wheel on and the brakes all looking nice and fresh, rear-



Front-



With the brakes sorted it was time to move on to something else, I had the whole car machine polished as it has marks all over the car in the clear coat etc and swirls from the local petrol station car wash.

Excuse the indoor picture but here we have a freshly polished car, beleive it or not it came up really well-



With the paintwork looking as best as it could with some elbow grease the other little niggles were the roof bars, these had another set put on them to add a roof box, when I bought the car these were remove which had damed the paintwork under Neath, I decided to remove the rails and have them repainted in anthracite, no befor pictures but here they are all shiney and new-



Note the non factory fit sun roof, a bit of a bugger but it don't leak and works as it should, even the aircon works and is lovely with the weather we have had.

They really do look amazing the colour is also great, a bit of the colour-




With the brakes and the looks of it more or less where I wanted it to be I decided to put a good engine into the car which I had rebuilt for a customer, the customer for what ever reason decided not to repair his car so the engine destined for that job looked ideal for this little project, i decided not to use the six speed box as one i didnt have a good known gearbox and two i did this conversion literally overnight so couldnt be bothered with the hassle of a lift up reverse cable and the smaller rack assist arm, i kept the standard box which i knew was fine.
Over the years repairing and breaking a few 6s (only ones that couldn't be saved btw) I had managed to save up a good fair few little goodies like a k&n 57i kit so this was fitted, and I also have a set of throttle bodies (bought from a member off here) unsure whether to fit these yetDunno


I don't have a pictures of the lump but as with all projects will update this thread as things progress.

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 15th Sep 2013 at 21:45
turbowagon

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Location: wellington

Registered: 07 Mar 2008

Posts: 371

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Post #2
Makes me miss my old gti powered estate

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slowest project car ever.com
Posted 15th Sep 2013 at 21:16
mechanical_repairs

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Location: leicester

Registered: 10 Jan 2005

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Post #3
turbowagon wrote:
Makes me miss my old gti powered estate


Was yours the white one with the hdi cover put on top of the engine, where is it now, you sell it on? I was going to buy a white one but it made a bit more than I wanted to pay, I have a thing for white carsLOL

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 15th Sep 2013 at 21:32
rallye1999

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Location: redcar

Registered: 05 Jul 2009

Posts: 718

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Post #4
What's it like to convert the engine? If its a 1.8 16v I guess it's engine, engine loom and unlocked ecu?
Posted 15th Sep 2013 at 22:13
mechanical_repairs

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Location: leicester

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Post #5
rallye1999 wrote:
What's it like to convert the engine? If its a 1.8 16v I guess it's engine, engine loom and unlocked ecu?




More or less mate yes.


Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 15th Sep 2013 at 22:33
mcvite

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Location: basingstoke

Registered: 23 May 2012

Posts: 303

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Post #6
Happy Birthday CarlHappy Birthday

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Posted 16th Sep 2013 at 05:19
turbowagon

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Location: wellington

Registered: 07 Mar 2008

Posts: 371

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Post #7
mechanical_repairs wrote:
turbowagon wrote:
Makes me miss my old gti powered estate


Was yours the white one with the hdi cover put on top of the engine, where is it now, you sell it on? I was going to buy a white one but it made a bit more than I wanted to pay, I have a thing for white carsLOL

Carl

Mine was dark green n smooth on borbets

________________________________________

slowest project car ever.com
Posted 18th Sep 2013 at 19:24
pug_306

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Location: Great Hockham

Registered: 28 May 2013

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Post #8
Theres one on eBay at the moment
http://www.ebay.co.uk/itm/Gti6-Peugeot-306-estate-/111171136764?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item19e250ecfc

________________________________________

1998 Supercharged White Rallye
1992 205 GTi6
205 Turbo 340bhp
Posted 18th Sep 2013 at 19:59
mechanical_repairs

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Location: leicester

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Post #9


Could be a good buy with some time and effort?


Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 18th Sep 2013 at 20:46
gwyn rallye

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Location: Anglesey

Registered: 05 Jul 2007

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Post #10
mechanical_repairs wrote:


Could be a good buy with some time and effort?


Carl


Saw this one yest on ebay.... looks a bit rough I recon!

________________________________________

Bianca white 306 Rallye
Arctic blue Clio 182 FF
Alpine white 205 1.9 GTI
Posted 18th Sep 2013 at 20:50
mechanical_repairs

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Post #11
gwyn rallye wrote:
mechanical_repairs wrote:


Could be a good buy with some time and effort?


Carl


Saw this one yest on ebay.... looks a bit rough I recon!


I reckon with your arms and a tin of autoglym you could make it shine? How's the Subaru bearing up?


Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 18th Sep 2013 at 20:53
gwyn rallye

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Post #12
Ha ha I like a challenge.... but that streching it a bit!

Scooby is spot on thanks, have had a couple of sensor issues (usual MAF/ Lambda) that caused some hesitation when cold, but all sorted now. It feels so tight and planted compared to the lightweight Pugs Im used to. Must say though Im missing having a 205 in my life so Im on the lookout for a mint standard looking example with a 6 engine... so maybe the Impreza would have to be sold on to make room!

________________________________________

Bianca white 306 Rallye
Arctic blue Clio 182 FF
Alpine white 205 1.9 GTI
Posted 18th Sep 2013 at 21:10
russbez

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Location: Inverness-Shire

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Post #13
nae update on this?

half planning using up standard parts i have left
not sure if its worth the hasstle though

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 17th Oct 2013 at 15:30
mechanical_repairs

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Post #14
Work on it has slowed down a little due to customers cars, should be back on it soon enough through.

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 17th Oct 2013 at 15:52
russbez

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Location: Inverness-Shire

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Post #15
was wondering how much work would be involved

some form of custom exhaust.... or modify the old 1.6petrol exhaust to suit?
will you need to change more of the loom or just the engine loom?

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 23rd Oct 2013 at 14:23
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,795

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Post #16
isn't the exhaust tunnel / length pretty much the same as a 4dr? so therefore wouldn't an xsi 4dr exhaust be 95% of the way there? or is the box at the back different / back bumper longer?

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 23rd Oct 2013 at 15:00
mechanical_repairs

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Post #17
rikky wrote:
isn't the exhaust tunnel / length pretty much the same as a 4dr? so therefore wouldn't an xsi 4dr exhaust be 95% of the way there? or is the box at the back different / back bumper longer?



The exhaust wasn't much of an issue, I just added some length to the exhaust cat and centre section. well when I said I did, I got a good mate who's a welder to do it, my welding skills are not like hisLOL

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 23rd Oct 2013 at 15:02
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #18
you already dropped the engine in then?

what about Looms or that?

was planning a new Custom exhaust for Rallye and modify old rallye exhaust to fit estate LOL

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 23rd Oct 2013 at 15:17
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,795

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Post #19
looms will be plug and play i reckon? no different to any late 306 i imagine as long as you have the matching ecu / transponder etc and the gti6 engine loom

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 23rd Oct 2013 at 15:21
mechanical_repairs

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Location: leicester

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Post #20
Looms are more or less straight forward just a few little wires that require to be adapted.

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 23rd Oct 2013 at 18:08
rallye1999

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Location: redcar

Registered: 05 Jul 2009

Posts: 718

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Post #21
Is it just the transponder wires?
Posted 23rd Oct 2013 at 18:50
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #22
sounds complicated?!

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 24th Oct 2013 at 10:24
turbowagon

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Location: wellington

Registered: 07 Mar 2008

Posts: 371

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Post #23
Any more on this?

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slowest project car ever.com
Posted 8th Nov 2013 at 19:50
eddy_gti6

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Post #24
As above, Any progress?

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Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 9th Dec 2013 at 20:17
heliosphan

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Location: UK

Registered: 14 Sep 2007

Posts: 950

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Post #25
Take a look at Carl's membership status.
Posted 9th Dec 2013 at 22:30

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