displaying posts 1 to 14 of 14

Author Subject: GTI6 complete floor pan?
Sunil

Newbie

Location: Windsor

Registered: 08 May 2012

Posts: 8

Status: Offline

Post #1
My GTI6 track car is rotten underneath. Is there anywhere i can get a complete floor to weld in over the rotten one?
Posted 15th Jan 2013 at 17:06
darzmat

Senior User

Location: nairn

Registered: 14 Jan 2011

Posts: 879

Status: Offline

Post #2
i dont think there is one available. most of it is double skin from what i remember, cut off as much of the outer skin as you can and mould some sheet metal to fit in its place,

i had to do this from par the way up the bulkhead to just before the gear stick.

very time consuming.

________________________________________


1997 blaze GTI-6 bought january '11 £800

Spend to date on parts £827.88

Posted 15th Jan 2013 at 17:35
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #3
unlikely to need the whole lot, so just cut out the rot and weld in fresh metal, fabricate repair sections as required.

________________________________________

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Bring on the Trumpets.

Posted 15th Jan 2013 at 18:05
mechanical_repairs

Seasoned Pro

Location: leicester

Registered: 10 Jan 2005

Posts: 12,122

Status: Offline

Post #4
Where has it gone rotten, just behind the subframe?

Carl

________________________________________

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Posted 15th Jan 2013 at 18:18
mik

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Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

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Post #5
Rotten? it must have spent time at sea as most of it is galvanised and very corrosion-resistant compared to, say, old Golfs etc. Are there actual holes in it?

________________________________________

Cherry Rallye SOLD

Posted 15th Jan 2013 at 18:31
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

Status: Offline

Post #6
I'm with Mik here, struggling to see how the whole thing has gone rotten as Pug's usually rust from the inside out not the other way round. Yes

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 16th Jan 2013 at 07:16
Sunil

Newbie

Location: Windsor

Registered: 08 May 2012

Posts: 8

Status: Offline

Post #7
Thanks for the replies

I don't have any pics to hand. The sills are proper gone, someone has gone through them with a jack or something at some point.

Under the rear passenger seat itis split, and the im not sure what you would call it but the box section the runs front to back is pretty corroded.

If you cant get a whole floorpan what bits can i get? Who does sills? is there any other bits i can buy off the shelf to save fabrication? Ive got a good mate who going to weld it up for me but i want to save him as much hassel as possible really as its a favour.


Posted 16th Jan 2013 at 12:04
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #8
a cheaper, easier and neater way is to find another shell, plenty about and hardly ever seen one with any rust
Posted 16th Jan 2013 at 15:38
Sunil

Newbie

Location: Windsor

Registered: 08 May 2012

Posts: 8

Status: Offline

Post #9
jonnie205 wrote:
a cheaper, easier and neater way is to find another shell, plenty about and hardly ever seen one with any rust


Im not looking to reshell. I can get it welded for free (owed a favour) just need to get as many pre fabricated bits as i can to make it easier for him.
Posted 16th Jan 2013 at 17:20
beez_neez_gt

Seasoned Pro

Location: @ de limit of adhesion !

Registered: 14 Oct 2008

Posts: 2,916

Status: Offline

Post #10
Yes using an original floor pan will make it so much easier than using plate steel due to original creases etc. Go to the scrappy get a worker to grind one out or use a wireless one yourself, any 306 should be the same.

________________________________________

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Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

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Posted 16th Jan 2013 at 18:04
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #11
Get the bits you need from a scrap shell I reckon.

________________________________________

Cherry Rallye SOLD

Posted 16th Jan 2013 at 18:58
darzmat

Senior User

Location: nairn

Registered: 14 Jan 2011

Posts: 879

Status: Offline

Post #12
also, when you said under the drivers seat its split, have you scraped off the underseal? as its quite thik and can look like rotton metal when it flakes, i thought my car was alot worse than it actually was.

________________________________________


1997 blaze GTI-6 bought january '11 £800

Spend to date on parts £827.88

Posted 16th Jan 2013 at 23:53
gilesy

Seasoned Pro

Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

Status: Offline

Post #13
If you think replacing an entire floor pan is less work than re-shelling you must be crazy
Posted 17th Jan 2013 at 00:20
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #14
Sunil wrote:
jonnie205 wrote:
a cheaper, easier and neater way is to find another shell, plenty about and hardly ever seen one with any rust


Im not looking to reshell. I can get it welded for free (owed a favour) just need to get as many pre fabricated bits as i can to make it easier for him.


I hope you realise the scale of work your emabarking on and the skill required to get this done anything like properly, good luck to you mate
Posted 17th Jan 2013 at 10:27

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