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Author Subject: draining hydraulic lifters?
bas_306gti

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Location: Eindhoven

Registered: 06 Sep 2012

Posts: 108

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Post #1
Hi,

Is it necessary to drain the hydraulic lifters from oil, before assembly on a GTi engine?

Or can you put the head back together without removing the oil inside the high pressure chamber inside the lifter.

I'm using the same valves, cams etc. , the valves however were lapped in.

Greetings,

Bas


Posted 6th Sep 2012 at 21:03
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #2
You should drain the lifters if they have been removed. Yes

You don't HAVE to, but it is proper practice. Wink

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Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 6th Sep 2012 at 21:16
bas_306gti

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Registered: 06 Sep 2012

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Post #3
I'm asking this because they are almost impossible to take apart, the piston inside the lifter just doesn't come out.

Is there a way to drain them and not taking them apart?
Posted 6th Sep 2012 at 21:33
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

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Post #4
bas_306gti wrote:
Is there a way to drain them and not taking them apart?


No

You will need to separate the piston from the bucket. Wink

The majority of the time you can 'shock' the piston out, by impacting the open end of the bucket onto a flat surface (table/workbench) with your hand, and the lifter itself will fall out. When you do this though, I recommend laying some rags on the flat surface so as not to damage the bucket. Smile

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 6th Sep 2012 at 21:46
coskev

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Location: Oswestry

Registered: 01 Nov 2009

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Post #5
I found putting them in the vice,and pulling the centre out with pliers easiestThumbs up

Sure I've told u this on 205 driversDunno

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Posted 6th Sep 2012 at 22:28
welshpug!

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Location: Bigend, Wales.

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Post #6
yup, there is an echo in here LOL

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Posted 6th Sep 2012 at 22:42
bas_306gti

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Location: Eindhoven

Registered: 06 Sep 2012

Posts: 108

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Post #7
Yes you gave me that advice on 205gti drivers.

The opinions on whether to bleed these lifters seem to be different, so I thought I ask the opinions here.

Thanks for the advice, I'll give it a try.
Posted 6th Sep 2012 at 22:44
coskev

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Location: Oswestry

Registered: 01 Nov 2009

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Post #8
bas_306gti wrote:
Yes you gave me that advice on 205gti drivers.

The opinions on whether to bleed these lifters seem to be different, so I thought I ask the opinions here.

Thanks for the advice, I'll give it a try.


It states on the Autodata system that lifters should be drained when cams are removed,so thats why I did itThumbs up

________________________________________

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Mac1 ZR R1 kit car build in progress.
Posted 7th Sep 2012 at 10:30
chris with a pug

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Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

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Post #9
I drained mine with a G clamp. There was a guide around somewhere.
Just use a set of soft jaw clamps or a bit of cloth and push the piston in until they compress. This also helps free them up if they are seized.
Posted 7th Sep 2012 at 12:03
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #10
You can stick them in a vice also, as long as you wrap the bucket in rags to avoid damaging the sides of it. Yes

You should drain the lifters when the cams are removed in order to allow them to pump up on inital startup and run at the correct valve clearance. Yes

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 7th Sep 2012 at 12:24
armzsc6

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Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

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Post #11
Have built these heads up with drained lifters and with full ones and havnt really noticed a difference either way. But then I always crank the engine over quite a few times with injectors unplugged to get oil round before starting etc. all still tap for a little while till all the air is gone from the lifters then lovely silence Wink. And some sets I've found the pistons are pretty mug impossible to remove and others come out easy...

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Posted 11th Sep 2012 at 23:12
bas_306gti

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Post #12
Had to tap very hard on a wooden block but eventually the pistons came loose from the buckets...Smile Smile





Posted 14th Sep 2012 at 20:51
pete_rallye

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Post #13
If you warm them up first (chuck them in some hot water) it causes the oil to thin out and makes them easier to either take to pieces or squeeze the oil out. For what its worth, I usually just squeeze the piston, literally a small drop of oil will come out and that is all.

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Posted 14th Sep 2012 at 21:10
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

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Post #14
Glad to see you managed it ok, good luck with the rest of the rebuild. Smile

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 15th Sep 2012 at 09:51
tonyst

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Location: preston

Registered: 12 Sep 2012

Posts: 24

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Post #15
pete_rallye wrote:
If you warm them up first (chuck them in some hot water) it causes the oil to thin out and makes them easier to either take to pieces or squeeze the oil out. For what its worth, I usually just squeeze the piston, literally a small drop of oil will come out and that is all.


What a great tip. I've been struggling for ages until I read that today. Came out dead easily.
Posted 15th Sep 2012 at 19:15
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #16
Yes, that was a good tip as when you heat them up they expand a little and allow the piston to be freed easier. Thumbs up

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 16th Sep 2012 at 07:23
Matt_rallye

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Location: Bournemouth

Registered: 09 Jul 2012

Posts: 468

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Post #17
Is there a guide for compressing them to drain? One of my lifts is f**ked and cause tapping.
So replacing with a decent known working set
Posted 16th Sep 2012 at 09:04
bas_306gti

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Location: Eindhoven

Registered: 06 Sep 2012

Posts: 108

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Post #18
I found this one, it's about the MI16 heads but the lifters are the same:

http://www.taylor-eng.com/16v_head/16v_head.htm
Posted 16th Sep 2012 at 10:18
Matt_rallye

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Location: Bournemouth

Registered: 09 Jul 2012

Posts: 468

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Post #19
Pretty decent guide. Cheers for that mate Smile
Posted 16th Sep 2012 at 11:16
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #20
Matt_rallye wrote:
Is there a guide for compressing them to drain? One of my lifts is f**ked and cause tapping.
So replacing with a decent known working set


Are you sure it's a lifter causing the tapping and not a bent valve?

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 16th Sep 2012 at 11:18
Matt_rallye

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Location: Bournemouth

Registered: 09 Jul 2012

Posts: 468

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Post #21
Yeah it's a re con head, had valves out and checked, skimmed and pressure tested
When it was first started was horrible, but then went completely. Then while it was left over night it came back.

Going to replace for a cleaned up set of known lifters and see how it is
Posted 16th Sep 2012 at 11:21
stan_306gti6 Forum Admin

Location: Kent

Registered: 18 Jan 2004

Posts: 21,768

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Post #22
Fair enough, it does sound like you've got a dodgy one then. Wink

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 16th Sep 2012 at 11:27

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