displaying posts 1 to 9 of 9

Author Subject: Rear calliper help
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 936

Status: Offline

Post #1
I stripped a rear calliper down a few years ago to clean it etc and never rebuilt it....stupidly forgetting to take a note of how the whole thing goes back together!

I've done most of it now but don't know which way the five spring washers go together Dunno

Is it ((((( or ()()( ?

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 10th Oct 2011 at 11:54
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #2
the second one, they give the springyness.

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Posted 10th Oct 2011 at 12:24
thewho07

Regular

Location: Scotland

Registered: 11 Aug 2009

Posts: 289

Status: Offline

Post #3
I'm in the same situation! How the hell do you get it back together? If i put the spring washers in the way you are doing it - )()(), nothing will go together as its far too tight! Anyone got a photo/guide!?

Cheers
Posted 10th Nov 2011 at 21:44
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #4
try harder Thumbs up

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Nov 2011 at 22:12
thewho07

Regular

Location: Scotland

Registered: 11 Aug 2009

Posts: 289

Status: Offline

Post #5
welshpug! wrote:
try harder Thumbs up


Do i need to try and compress it slightly? I've spent all evening at it, still no further ahead! Haha. Is there a knack to it? I'm so p*ssed off i'm considering getting another caliper! Help me before i do!
Posted 10th Nov 2011 at 22:19
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,839

Status: Offline

Post #6
yup, its under some nice tension.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Nov 2011 at 22:22
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 936

Status: Offline

Post #7
Under a lot of tension. Its actually really difficult to get the washers to compress enough to get that springy thing reattached that hooks up to the hand brake cable. I eventually did mine but not before skinning my knuckles a few times!

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 10th Nov 2011 at 22:40
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #8
Yep, they are a proper bas**rd to do, I only did one side on my last car after taking it all apart, finding it was all ok then struggling like hell for half an hour to get it back together! Good luck Wink

________________________________________

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Posted 10th Nov 2011 at 23:44
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #9
you need to compress them. I found that if you push the arm in slightly. put the washers in then compress them then push the arm the rest of the way in it is not that hard to do. just a bit fiddly
Posted 12th Nov 2011 at 19:00

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