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Author Subject: High Boost Supercharged Rallye
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,901

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Post #201
russbez wrote:

accidentally recorded me changing tyre while using my phone as a light.... i really need to cut down on my swearing Yes


LOL where is said video?

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 2nd Sep 2013 at 22:40
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #202
nae chance id never live that one down LOL

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 3rd Sep 2013 at 07:20
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #203
having gearbox/transmission issues after driving like a fanny

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 9th Sep 2013 at 12:11
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #204


removed gearbox again, clutch must of been slipping due to oil leak from crank seal Sad
was not bone dry last time i took box off tried to give car benefit of the doubt... silly me
few weeks later oil leak got worse... then causing standard clutch to slip at high RPM





oil and heat spots on flywheel


bought new flywheel bolts from Peugeot

also sourced new clutch cover to flywheel bolts

doesnt look like much but was a fair bit of oil about engine bay

cleaned as much up as i could with dry rags

got an Engineering firm in Inverness to grind flywheel flat

replaced crank seal had a Pug mechanic doubt check my fitting skills of the seal Farmer

possibly controversial but refitted my "old" Helix paddle, wasnt much wear in it. Cleaned up Clutch cover plate with clutch cleaner.
car isnt used that much and they arent exactly cheap - could not really justify another £400/500 buying Paddle full kit

gearbox back in..... again




starting to get a bit cold for all this carry on, car back together done a few hundred miles in last two weeks cars back in storage for now! Car feels great in the dry not much fun in busy traffic!

Planning 2.5 inch bore exhaust instead of the wee restrictive 2" Scorpion... still to go see Longlife
half planning Magnex even if it is a temporary fix for now.

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Nov 2013 at 15:34
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #205
passed its Mot for the year, didnt have to do anything.... awesome feeling!
new 2.5" exhaust is getting fitted tomorrow, hopefully!

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Mar 2014 at 10:02
armzsc6

Seasoned Pro

Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #206
Nice one did it "pass" the emissions lol

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 21st Mar 2014 at 10:14
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #207
It did Thumbs up

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Mar 2014 at 10:37
dcc

Senior User

Location: Wales

Registered: 24 Feb 2009

Posts: 502

Status: Offline

Post #208
Just an observation:

The clutch isn't going to bite properly for the full life of the friction plate on that flywheel now.

You need to get the clutch pressure plate area ground the same distance as you've had the clutch surface ground, else you've effectively relieved the same clamping force on the clutch.

________________________________________

205 GTI
Xsara HDI
Posted 21st Mar 2014 at 13:13
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #209
yeh, what he said.

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 21st Mar 2014 at 13:15
rallyestyle

Seasoned Pro

Location: London

Registered: 23 Jul 2003

Posts: 14,990

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Post #210
I have a 2.5 longlife on mine, does the job very nicely, rather lous though!!

________________________________________

Just Drive It
Posted 21st Mar 2014 at 13:29
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #211
dcc wrote:
Just an observation:

The clutch isn't going to bite properly for the full life of the friction plate on that flywheel now.

You need to get the clutch pressure plate area ground the same distance as you've had the clutch surface ground, else you've effectively relieved the same clamping force on the clutch.


cheers dude, would never of thought about that - suppose the company that done it could of maybe mentioned this? Sad
doubt ill be taking gearbox off anytime soon
very harsh on normal driving but seems to be working great for now

rallyestyle wrote:
I have a 2.5 longlife on mine, does the job very nicely, rather loud though!!


dreading the how loud the 2.5" Magnex is going to be, getting it modified to remove a restricted point in the exhaust
hopefully Saturday so fingers crossed
should do for summer i guess while House gets started Ninja

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Mar 2014 at 15:52
mcvite

Regular

Location: basingstoke

Registered: 23 May 2012

Posts: 303

Status: Offline

Post #212
Stunning work project russ,well done!!!! Thumbs up

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http://s1160.photobucket.com/albums/q486/mcvite/
Posted 21st Mar 2014 at 16:39
rallyestyle

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Location: London

Registered: 23 Jul 2003

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Post #213
How are you getting on with the gearbox's by the way? Have you blown may apart since going HB? Dunno Not sure how many HB's there are these days, normally LB or SB.

________________________________________

Just Drive It
Posted 21st Mar 2014 at 17:08
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #214
well iv only done around 5/6k since highboost
havent blown any... yet Dunno

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Mar 2014 at 19:06
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

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Post #215
I've not posted on here for ages!! Got the Volvo fixed yet Russ?

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 22nd Mar 2014 at 03:59
rallyestyle

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Location: London

Registered: 23 Jul 2003

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Post #216
russbez wrote:
well iv only done around 5/6k since highboost
havent blown any... yet Dunno


That's pretty good going from what i understand LOL Id be worried every time i used 3rd Doh

________________________________________

Just Drive It
Posted 23rd Mar 2014 at 10:12
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #217
chrisd306 wrote:
I've not posted on here for ages!! Got the Volvo fixed yet Russ?


Nope, bought a Volvo C30 to replace the ole Estate... had it a week then Blower motor blew.

Volvo only repair requires some gay Volvo only tool to remove old unit Thumbs down
Arnold Clark Volvo have had it since end of February...

doubt ill be keeping it for very long... no other Volvo Dealers up here and there customer service stinks big time.
never phone me back, rude w**kers

Got the 2.5 bore exhaust fitted to Rallye last night Ninja

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 23rd Mar 2014 at 12:45
rallyestyle

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Location: London

Registered: 23 Jul 2003

Posts: 14,990

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Post #218
russbez wrote:
chrisd306 wrote:

Got the 2.5 bore exhaust fitted to Rallye last night Ninja



With a decat for 'private' road use i assume? Smoke

________________________________________

Just Drive It
Posted 23rd Mar 2014 at 18:55
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #219
Magnex isnt much louder than my Scorpion
so far less poping and no flames

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 23rd Mar 2014 at 22:35
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

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Post #220
rallyestyle wrote:
How are you getting on with the gearbox's by the way? Have you blown may apart since going HB? Dunno Not sure how many HB's there are these days, normally LB or SB.


spoke too soon

Third gear is making a lot of mechanical noises Angry
I can avoid using that gear for now, i have a spare gear box but will need to get LSD switched over too.
Too busy trying to sort house build and i certainly do'nt have the space for doing it at the moment

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 22nd Apr 2014 at 08:50
armzsc6

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Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #221
Russ I'm currently fitting my massively massive high boost cooler and finding it a pain in the arse to fit it and the charger cooler as well as the oil cooler all behind the bumper.....

Any more pics of how your charger cooler is mounted vertically and clearance between the intercooler and the Rad?

Think we finally figured out where both can go this evening but would be good to see how yours is done.

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 9th Jun 2014 at 23:32
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #222
sorry pal just seen this!! will pm you

theres a few pictures in my thread here, i trimmed some black plastic bits off of my radiator iirc
it is very very tight

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 9th Jul 2014 at 10:12
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #223
start of this month i finally got time to sort gearbox







joys of nackered roads and going too fast....



it is safe honest LOL



switching LSD diff from box with damaged 3rd gear to spare box i had

Qualife-

Standard-






________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 29th Aug 2014 at 14:56
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #224
back on


________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 29th Aug 2014 at 15:00
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

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Post #225
back on the road for summer, had a boost leak over winter...

after spending a few hours messing about checking pipework and rubbers, i believe the welded joint had been cracked (again) by excessive engine movement
also made sure leak wasn’t along throttle assembly parts, used a small amount of gasket sealant for that

got pipe coming off Supercharger redone like other forum members had done :



first off got the old pipework off the charger




a 50mm to 63mm reducer, new 50mm pipework and old pipework to reuse get angles off of




bit of work



new pipe Smile



car now running good again, needs a windscreen and few minor bits for Mot

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 19th Mar 2015 at 16:09

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