displaying posts 1 to 7 of 7

Author Subject: Aligning the friction plate
opbk

Newbie

Location: Melbourne

Registered: 25 Feb 2009

Posts: 23

Status: Offline

Post #1
I had trouble when it came time to align the friction plate - I didn't have any tool to align the friction plate and as I tightened up the cover plate the friction plate would shift and I wouldn't be able to get the shaft in and the splines lined up.

So I took 3 sockets: an 11/16, a 13mm, and a 7/16, put a 3(ish) inch bolt through them (with some washers inside the 11/16)and a nut to hold it all together; makes a pretty good model of the shaft. Slotted it in while tightening up the cover plate and it did the trick. If people are interested I'll have a go at getting a picture or two up.

On a side note, changing the clutch cable is a right cow!
Posted 10th Jul 2010 at 15:22
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #2
I use a ½ extension bar with some inspiration tape wrapped around the shaft to make it the right size to slide through the splines.

you can do it easily without any tool though, just look at the side where you can see the friction plate under the pressure plate.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Jul 2010 at 15:38
opbk

Newbie

Location: Melbourne

Registered: 25 Feb 2009

Posts: 23

Status: Offline

Post #3
I tried the ½ extension bar first but didn't have any tape.

How do you hold the friction plate in place without a tool though?
Posted 10th Jul 2010 at 20:52
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #4
tighten the bolt enough for it to stick in place but not too much that you can't move it Big grin

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Jul 2010 at 21:38
opbk

Newbie

Location: Melbourne

Registered: 25 Feb 2009

Posts: 23

Status: Offline

Post #5
Could we add a note of this to the end of Welly's excellent FAQ? Those of us with no idea what we're doing would benefit greatly Smile Another hot tip might be not to forget to align the fork ends with the bearing as the box goes on Blush
Posted 11th Jul 2010 at 06:05
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,838

Status: Offline

Post #6
that's called RTFM Razz

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 11th Jul 2010 at 15:29
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #7
an input shaft is best, find an old box and nick the shaft out of it, only worth it if you do loads tho
Posted 11th Jul 2010 at 18:19

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