displaying posts 1 to 18 of 18

Author Subject: AUX belt sreaded again!
kezman7

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Post #1
AUX belt has sheared again the same way it did before, Only been replaced 2 weeks ago and 1 week of that its not even been driven!

Anyone any idea what is causing it as i bearly drive hard and when it goes its always when cruising on the motorway or around town as it was last time.

Cheers
Posted 21st May 2010 at 23:38
farmer

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Post #2
A bit more information would help your case here mate!

How did the belt go? Just split in half, or start losing ribs?

What belts are you using and what size?

Is your engine standard?

Have you moved ANYTHING that the belt runs past recently?

Is the belt jumping on the pullys?

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Posted 21st May 2010 at 23:56
rallyeash

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Post #3
no sharp edges on the pulleys?
are the pulleys running true and all inline to each other?
bearings worn in idler?

this on a 6 or rallye?

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Posted 21st May 2010 at 23:57
kezman7

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Post #4
Is a Rallye engine, Not sure it was replaced by Ricky P a forthnight ago when he replaced the head. Is completely standard apart from some aftermarket Cams (Piper fast road AFAIK)

Its loses ribs and halfs in size, Its also moved across now so that 2 or 3 ribs are over the edge of the power steering pulley on the inside.

All i can tell you, Have been surgested the pulleys need replacing?
Posted 22nd May 2010 at 00:55
kezman7

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Post #5
I not touched a thing under there since so cant be anything iv moved, Not kumping no but there is a fairly noticable whiring noise from around that area which was there before and after the head change
Posted 22nd May 2010 at 00:57
greenbelt

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Post #6
Sounds like one of the pulleys isn't aligned properly.

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Posted 22nd May 2010 at 01:23
kezman7

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Post #7
Any idea of a price for these and are they easy to fit myself?
Posted 22nd May 2010 at 01:24
farmer

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Post #8
I doubt it will be a case of just buying a new one and changing it; if something is out of line then you need to line it up!

My car does the same thing with belts, throws one about every 1500 miles now as something isn't quite lined up properly.

Its a bugger to get it all lined up straight, but that will be your problem.
The belt is getting pulled over to one side somewhere and the edge of the PAS pully or alternater pully will be slicing the last rib of the belt off.

As this frays, it in turn starts to rip the next rib off.

Seeing as you have had the head off, I would say its the cam pulleys most likly, too close in to the head if its pulling the belt towards the engine.

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Posted 22nd May 2010 at 03:33
kezman7

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Post #9
But arnt the cam pulleys on the Cambelt not the AUX belt
Posted 22nd May 2010 at 03:43
farmer

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Post #10
Doh

indeed they are, good spot.
I was just testing you Roll eyes

Im out of helpfullness for the night I think, having massive brain failure Meh
Ill have a think about it tomorrow

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Posted 22nd May 2010 at 03:48
kezman7

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Post #11
Haha well ill have to check the pulleys see if they need replacing, and the alignment for the PAS pump as it seems to be on that it skips over to the right afew grooves (when looking from the front)
Posted 22nd May 2010 at 03:52
farmer

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Post #12
It will be one of 3 pullys tugging it over; PAS, alternator, or crank pully.
They are the only 3 that are ribbed on a rallye
(unless you have a rare rallye with a/c in which case, there will also be the a/c pump)

Off the top of my head I cant remember if you would need to remove the PAS or alternator to get the head off.

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Posted 22nd May 2010 at 03:58
kezman7

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Post #13
No its was a gti'6 but i had the rallye setup put on and aircon removed

EDIT: Should i have mentioned that at first?
Posted 22nd May 2010 at 04:10
kezman7

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Location: Castleford

Registered: 20 Feb 2009

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Post #14
Well this engine is dead again, Turns out teh bottom bolt on the AUX cover has snapped so the AUX belt has rubbed thought the camcover and tangled nicely over the bottom 2 pulleys and waterpump, Conked out today just down the street.

Had enought only had that head on for 2 weeks
Posted 22nd May 2010 at 18:07
mr swampy s16

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Post #15
Id be speaking to ricky p!
Sounds like something wasnt done right!
As a trader these days he should have insurance in place to cover this sort of thing
Posted 23rd May 2010 at 03:09
kezman7

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Location: Castleford

Registered: 20 Feb 2009

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Post #16
I will have a word ye but it did the same thing with the AUX belt before he even worked on it so my bet is something was out of line with the before. and i noticed today when i took the Camcover off the bottom pulley has alot of play so my guess is it was on its last legs anyway but i overlooked replacing it
Posted 23rd May 2010 at 03:12
rallyeash

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Location: Devizes

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Post #17
has it taken out the cambelt with it then?

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 23rd May 2010 at 03:13
kezman7

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Location: Castleford

Registered: 20 Feb 2009

Posts: 762

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Post #18
No cambelts fully intact but it just turns over very fast

Was hassling carl about it today when it happened and asked his advice and he give me the verdict at the side of the road as i was going down there tuesday to get the Aux setup looked at and fixed
Posted 23rd May 2010 at 03:19

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