displaying posts 1 to 23 of 23

Author Subject: Snapped clutch cable.
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #1
Well... Arent we just loving '6' ownership?!?!

As well as a new 'tapping' noise, see thread Problem No.1

I was driving through Gateshead last night (approx 30 miles from home) minding my own when just as i pulled up at some lights, my clutch cable decided it had had enough.

An hour later and the scariest f****ng tow of my life due to a mate in an unknown hurry, the '6 is back home and officially in my bad books.

Never done a clutch cable before, on anything. So not particularly looking forward to this.

So.. that's two.. anyone fancy opening a book on whats next to make three?! LOL

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 7th Nov 2009 at 17:13
chris167

Seasoned Pro

Location: hull

Registered: 14 Dec 2007

Posts: 1,181

Status: Offline

Post #2
have a look in the FAQ for changing clutch cable, its really not that hard of a job will only take an hour

________________________________________

There are currently 1 people online
Most ever was 173 on Sunday 9th Nov 2008 at 8:04pm

Registered Users: chris167
Posted 7th Nov 2009 at 17:23
cwspellowe

Seasoned Pro

Location: Calderbank

Registered: 19 Jul 2009

Posts: 6,496

Status: Offline

Post #3
Just make sure you get the grommet in the bulkhead seated properly or you'll shear through the new cable, just like i did.

Easy enough if you don't have aircon, but fiddly if you do though. Prepare to curse a lot LOL

________________________________________

Bye bye Sundance Kid Sad
Posted 7th Nov 2009 at 19:17
lotek

Seasoned Pro

Location: Berkshire

Registered: 04 Dec 2007

Posts: 6,107

Status: Offline

Post #4
chris167 wrote:
its really not that hard of a job will only take an hour






Laugh my ass off
Posted 7th Nov 2009 at 23:54
gilesy

Seasoned Pro

Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

Status: Offline

Post #5
chris167 wrote:
have a look in the FAQ for changing clutch cable, its really not that hard of a job will only take an hour


+1 LOL
Posted 8th Nov 2009 at 00:12
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #6
Cheers for the replies peeps, cars still not done, parts desk at the local Peugeot garage is only mon - fri so will have to wait till tomorrow.
Want a geniune pug part as i bought a Euro Car Parts fitting kit for the CAT last month and it was a total disaster. Bolt heads pulled through the manifold flange and caused me hours of f****ng headaches making 'recessed' washers. Still not happy with the end finish.

I take it, Lotek, you think an hour is slightly over enthusiastic?!

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 9th Nov 2009 at 00:01
si_man306

Seasoned Pro

Location: Hertford

Registered: 21 Apr 2005

Posts: 3,089

Status: Offline

Post #7
Even my garage swore at me when I used to pick up my 306s from them having had the cable done! LOL

Only about

________________________________________

"Rules are for the interpretation of wisemen and the obedience of fools" (Colin Chapman, Lotus founder)
Posted 11th Nov 2009 at 19:06
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #8
Cry
I ordered mine from Pug on Monday night but had missed the order slot, so picking it up tonight hopefully.

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 11th Nov 2009 at 19:21
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,459

Status: Offline

Post #9
have had similar experince

quote:
"mate in an unknown hurry"

LOL classic

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 11th Nov 2009 at 19:38
duncs_01

Newbie

Location: perth

Registered: 08 Nov 2009

Posts: 3

Status: Offline

Post #10
i done mine the other month took an hour and a half max,

air con pipes are the worst bit,i found seating the gromit to be quite easy, i took the gromit off the cable then seated it first then passed the cable through was much easier than faffing about with the whole thing.

anyway good luck Smile
Posted 11th Nov 2009 at 22:07
tubbyrutter

Seasoned Pro

Location: Milton Keynes

Registered: 02 Apr 2007

Posts: 1,369

Status: Offline

Post #11
Try having yours go in belgium in the middle of nowhere on a sunday so all the shops & garages are closed, coupled with the fact your car is RHD and all of the stocks Peugeot europe hold are LHD...

FUN!

________________________________________

Renault Megane Renaultsport 230 F1 Team R26 Blink
Posted 11th Nov 2009 at 22:22
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #12
F****ng Hell!!

Well anyone that's done this job alone. I take my hat off to you.
In fact, I take my shoes, socks and boxers off too.
Actually f**k it.. I consider myself naked in appreciation.

What a b*****d job that is, I started last night about 8.30, ended up removing the battery box etc just to disconnect it from the gearbox as my hands wouldn't fit down the gap, and despite pushing the plastic clip in on the bracket to give me a little play in the aircon pipes (and I must stress the LITTLE part) I still couldn't find enough room to pull the tapered section that backs up to the bulkhead grommet clear. I must've moved every bloody pipe, hose and cable I could see, resulting in a lovely petrol smell filling the air. (Cant find any leaks, think I must've just disturbed one of the fuel lines) So after a good hour and a half of pushing, pulling, swearing, bleeding, head scratching, smoking and drinking coffee etc, I finally had the old one out.

I then made a cock up.

As my plastic clip at the pedal end was smashed, I had tied my runner wire around the cable itself. Without thinking, I did the same with the new one to pull it back through.
This meant that after a further 20+ minutes of p*****g about pushing the grommet and support back up behind the pipes, my wire was now trying to pull the cable through the bulkhead sideways.

It was getting on for midnight by this point, so I went home in a huff.

Came in nice and early this morning, managed to get the cable back out fairly quickly, re-tied my runner wire and got the cable back up behind the pipes, now just need another pair of hands to help as the clip still wont locate in the bulkhead correctly and if I continue alone I'm likely to put my fist through a window in rage. (Unlikely to be one of the windows on the car mind as I'm not in the mood to fix anything else.)

So that's my update. Hope it gives you a morning smile and if nothing else, serves to inform anyone that hasn't done this yet

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 12th Nov 2009 at 13:18
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #13
Well I finished this off last night, seemed to go a little smoother this time round.

Not entirely sure I

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 13th Nov 2009 at 17:52
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #14
blaze wip wrote:
Not entirely sure I

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 13th Nov 2009 at 19:52
quantic

Junior User

Location: High Wycombe

Registered: 08 Feb 2007

Posts: 90

Status: Offline

Post #15
Afraid I can't, but I'm half laughing/half sh1tting it as I'm replacing my clutch cable tomorrow..!
Posted 13th Nov 2009 at 21:41
duncs_01

Newbie

Location: perth

Registered: 08 Nov 2009

Posts: 3

Status: Offline

Post #16
it dosent go through that there is a small hook on the top of the pedal i made the mistake of thinking that as well if you look right up the pedal you should see where it goes
Posted 13th Nov 2009 at 21:55
chas

Seasoned Pro

Location: Warwickshire

Registered: 31 Oct 2007

Posts: 1,468

Status: Offline

Post #17
I can do them fine now. First one took me 2 hours with a few tea breaks on a Summer's day. Second one (the Meridian) took me 20 minutes and IMO that has access problems of its own (Turbo is in the way...). Having a second person is handy as is parachord.

________________________________________

Ex Owner of 2000 Phase 3 306 GTi 6 China Blue - You shall be missed

1974 Triumph Stag
1989 Peugeot 205 GTi 1.6
2003 Alfa Romeo 147 JTD Lusso
2005 Mondeo Ghia X 3.0 Estate LPG
Posted 19th Nov 2009 at 03:12
gilesy

Seasoned Pro

Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

Status: Offline

Post #18
I have to do mine again after getting the clutch replaced this week, only 4 or 5 weeks after doing it.

Metal coat hangers for the win I reckon.
Posted 20th Nov 2009 at 15:07
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #19
gilesy wrote:
I have to do mine again after getting the clutch replaced this week, only 4 or 5 weeks after doing it.

Metal coat hangers for the win I reckon.


Why do you need to replace the cable then if it's only a few weeks old?

I remain in awe of those doing this in an hour or so, i thought it was a total ball ache.

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 20th Nov 2009 at 17:38
gilesy

Seasoned Pro

Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

Status: Offline

Post #20
Because I had my clutch replaced a few days ago and the pedal is now halfway to the floor - the cable has adjusted itself to the previous worn clutch.

Clutch place said they'll not look to do a 6 clutch again thank you very much!!

(I said to them it will probably need a new cable)
Posted 20th Nov 2009 at 17:46
blaze wip

Senior User

Location: Hexham

Registered: 07 Sep 2009

Posts: 926

Status: Offline

Post #21
Well at least it'll still be fresh in your mind.
I'd be devastated though.

________________________________________



mechanical_repairs wrote:

i feel like giving her a good dry bumming session.
Posted 20th Nov 2009 at 17:48
jose

Senior User

Location: W.London

Registered: 05 Oct 2008

Posts: 675

Status: Offline

Post #22
gilesy wrote:
Because I had my clutch replaced a few days ago and the pedal is now halfway to the floor - the cable has adjusted itself to the previous worn clutch.

Clutch place said they'll not look to do a 6 clutch again thank you very much!!

(I said to them it will probably need a new cable)


The cables self adjusting, so it will adjust to your new clutch, you might have to just fiddle with the cable/ mechanism to get it to retract and adjust again

________________________________________

Nile Blue GTi6

Alpine White 205 GTi 1.9 - Project

Air Con Pipes Thread.......

Machine Polishing - Paint Correction - Swirl Removal in West London - PM for details
Posted 20th Nov 2009 at 18:55
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #23
gti6 clutches are a walk in the park, fitted new clucthes to my evos last week, loads and loads to take off, plus they weigh about twice a gti6 box which can be fitted with 1 person
Posted 20th Nov 2009 at 21:09

All times are GMT. The time is now 05:02

The Peugeot GTi-6 & Rallye Owners Club - ©2024 all rights reserved.

Please Note: The views and opinions found herein are those of individuals, and not of The Peugeot 306 GTi-6 & Rallye Owners Club or any individuals involved.
No responsibility is taken or assumed for any comments or statements made on, or in relation to, this website. Please see our updated privacy policy.