displaying posts 1 to 6 of 6

Author Subject: Broken throttle cable
richie_25

Regular

Location: Aberdeen

Registered: 27 Oct 2005

Posts: 326

Status: Offline

Post #1
Anyone got any tips for replacing a broken throttle cable? Ive yet to look at it in any detail and the replacement has just dropped on my doorstep and the instructions if you could call them that are written in frenglish and basically useless.

If I can I'd like to do an FAQ on this but basically I dont know where to start! Getting the car on the drive is the first problem!
Posted 5th Nov 2009 at 17:35
ken

Senior User

Location: wokingham

Registered: 28 Mar 2007

Posts: 905

Status: Offline

Post #2
well my mates saxo throttle cable snapped, i know its not the same but it was a bit of an arse to get to!

but once we got going it was ok to do, just fiddly!
yeah do an FAQ mate be good to see it all in detail lol.

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Posted 5th Nov 2009 at 17:40
rudolf

Seasoned Pro

Location: Skelmersdale

Registered: 07 Apr 2004

Posts: 2,769

Status: Offline

Post #3
I think you can just change the wire and leave the sleeve in place.

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Posted 5th Nov 2009 at 19:25
richie_25

Regular

Location: Aberdeen

Registered: 27 Oct 2005

Posts: 326

Status: Offline

Post #4
rudolf wrote:
I think you can just change the wire and leave the sleeve in place.


That would definitely be helpful, car still not in the drive yet though due to the ignorant c*nts that like about here blocking the entrance Angry

Looks like this will be put off till tomorrow.
Posted 5th Nov 2009 at 19:33
toby

Seasoned Pro

Location: Bourne

Registered: 13 Dec 2007

Posts: 1,400

Status: Offline

Post #5
rudolf wrote:
I think you can just change the wire and leave the sleeve in place.


You could, just wondering if the sleeve is coroded inside it won't help in the future, probably best to change both parts.

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Previous Peugeot - 2000(w)GTI-6, Me old China, Supercharged with working aircon!
Posted 5th Nov 2009 at 23:09
richie_25

Regular

Location: Aberdeen

Registered: 27 Oct 2005

Posts: 326

Status: Offline

Post #6
Well I managed to sort this earlier. Was actually dead easy and making an FAQ would be a bit like the key fob battery replacement one!

Basically just pull the old cable out of the sleeve and remove each end from the pedal and the throttle body. Thread the end of the cable through the white clip that fits onto the pedal then just push it through the hole directly above where the clip fits on the arm coming from the pedal. If this doesn't make sense just use a torch and look where the old one comes out and you cant go wrong. Be prepared for a contortionist act doing it though!

Threading it through will be made easier if you straighten the sleeve as much as possible. Once you have the cable through pull it taught leaving the pedal up, i.e throttle closed, then try as best as possible to maintain the tightness and screw the small cylinder bit together. Make sure this is nice and tight because if it pulls through you will likely be looking for a new kit!

Only other pieces of advice is firstly don't make the cable too tight as that will cause the throttle to be permanently open, a little slack is no big deal. Lastly mine had worn where the sleeve does its hairpin bend beside the battery, most likely just from rubbing against the sleeve for 11 years and 100K miles! Having said that mine did look slightly kinked so I tried as best as I could to make it more of a gentle curve.

If you need to replace your sleeve then good luck, looks fiddly but probably not particularly difficult.

Hope this helps dudes.
Posted 6th Nov 2009 at 17:27

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