displaying posts 26 to 50 of 51

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Author Subject: ZX 16v Turbo Project
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #26
what is ball joint?
that little bar the connects stabilyzer bar to the shocks?
Posted 12th Mar 2009 at 07:39
vladimir

Newbie

Location: Donetsk, Ukraine

Registered: 03 Oct 2007

Posts: 13

Status: Offline

Post #27
zxturbo1905 wrote:
cool carLove
i hand two 5dr zx's before movin to pugs, just a quick question what ball joints do you use on your zx?
cause i used standard ones from citroen and they only lasted two weeks at bestUnsure

never had problems with them. What was standard ones - citroen\peugeot original?
Posted 12th Mar 2009 at 14:12
zxturbo1905

Junior User

Location: crewe, cheshire

Registered: 23 Sep 2008

Posts: 60

Status: Offline

Post #28
vladimir wrote:
zxturbo1905 wrote:
cool carLove
i hand two 5dr zx's before movin to pugs, just a quick question what ball joints do you use on your zx?
cause i used standard ones from citroen and they only lasted two weeks at bestUnsure

never had problems with them. What was standard ones - citroenpeugeot original?


they were from citroen and cost about

________________________________________

pug 205 1.9 GTi(limited)-g492 umb- sold.
pug 306 1.9 dturbo- stage 1 tune, straight through exhaust and GTi6 brakes, rear beam, bosch pump and injectors, 101bhp atw and 155ft-lb atw LOL.
"no smoke no poke"
Posted 12th Mar 2009 at 20:16
zxturbo1905

Junior User

Location: crewe, cheshire

Registered: 23 Sep 2008

Posts: 60

Status: Offline

Post #29
robertinho wrote:
what is ball joint?
that little bar the connects stabilyzer bar to the shocks?


balljoint is the bit on the wishbones/bottom arm that has three bolts through it.

________________________________________

pug 205 1.9 GTi(limited)-g492 umb- sold.
pug 306 1.9 dturbo- stage 1 tune, straight through exhaust and GTi6 brakes, rear beam, bosch pump and injectors, 101bhp atw and 155ft-lb atw LOL.
"no smoke no poke"
Posted 12th Mar 2009 at 20:18
mabgti

NV motors

Location: Bham tunnel @7400rpm

Registered: 28 Aug 2003

Posts: 9,127

Status: Offline

Post #30
that citropug looks well odd! is it just bolt on?

________________________________________

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NV Motorsport
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0121 448 7515
ECU Remapping/ DPF removal
VAG/BMW Diag and Option Coding
Peugeot Planet ECU coding/transponder programming etc
www.nvmotorsport.com
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Project S6
Posted 12th Mar 2009 at 20:19
vladimir

Newbie

Location: Donetsk, Ukraine

Registered: 03 Oct 2007

Posts: 13

Status: Offline

Post #31
mabgti wrote:
that citropug looks well odd! is it just bolt on?

No, there was a lot of work.
http://www.youtube.com/watch?v=N-Fzg8GRqWs

vladimir has attached the following image:

Posted 12th Mar 2009 at 21:29
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #32
the car is already running,
0,5 bar,
0,78 wide band lambda (is it very hot round here these days)

the car is very progressive, full bost around 4000 rpms and it has torque until 7200 (ignition cut)

i will post a video, next week it goes to a dynojet to make a perfect chip tunning and 0,7 bar.

i'm very happy, the car's behavior is exactly as i wanted
Posted 16th Mar 2009 at 04:40
mechanical_repairs

Seasoned Pro

Location: leicester

Registered: 10 Jan 2005

Posts: 12,122

Status: Offline

Post #33
You Sir are mental, looking good though.

Carl

________________________________________

C.G.Cars of Leicester, Peugeot/Citroen/Renault specialist Tel: 01162 624498/07799 405184 WWW.CGCARSLEICESTER.CO.UK
36 narborough road south, Leicester LE3 2fn

MOT station now open, tests £35 with a free retest.
Recovery available with a recovery unit, for those not so local jobs

Also offer the loan of a free courtesy car 306 dturbo
Posted 16th Mar 2009 at 13:35
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #34
First Dynojet Run:

310 whp @ 6500 rpm

34 kgfm @ 5500 rpm

using 0,7 bar!
Posted 24th Mar 2009 at 06:28
[l\'e$kro]

Newbie

Location: cork City

Registered: 16 Feb 2009

Posts: 40

Status: Offline

Post #35
Sweeeet!
I sent pictures of your manifold to my manifold builder
I like the idea of it being in two parts, to avoid having to remove the engine all the time
what's next? is the engine still in one piece or did you slip on the pressure tap?

Nicolas

________________________________________

205 gti xu10j4rs
ms2 extra sequential
Posted 10th May 2009 at 15:13
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #36
the mechanic is still 100%,
drag racing every day in the highways.

the problem is the gearbox, it broke firt time last week, the 4th gear, but the piecs destroyed ALL the others gears.

i put a everything new and was everything ok, this weekend me and my friends went to a drag event, 201 mts, just for fun

some videos:

http://www.youtube.com/watch?v=0GKW_pglG8U&feature=related

http://www.youtube.com/watch?v=L0knNhnKr6Y&feature=related
Posted 11th May 2009 at 05:10
[l\'e$kro]

Newbie

Location: cork City

Registered: 16 Feb 2009

Posts: 40

Status: Offline

Post #37
I'm afraid your BE gearbox wont cope with over 300bhps and will break again and again
The only reliable solution is to fit a ME gearbox from a xu10j2te engine. You'll have to make a custom gearbox mount under the turbo and make driveshafts out of ZX outer halves + 605 (or xm ...) inner halves. You'll also have to make custom gear linkage rods.
Send me a PM if you want more infos about this, as this conversion has been made by at least 3 people here in France
Nicolas

________________________________________

205 gti xu10j4rs
ms2 extra sequential
Posted 11th May 2009 at 16:13
dr-evil

Senior User

Location: Crewe

Registered: 20 Oct 2006

Posts: 901

Status: Offline

Post #38
Awesome video's - rolls gently off the line then annilates the scoobies lead and passes it - all in third gear LOL

Is the engine stock internally or have you now upgraded to forged rods and pistons ? I know that with ethanol you can get away with higher compression ratios but is this running a spacer to drop it ?

________________________________________

Cad Monkey will work for chocolate biscuits....I'm not kidding
Posted 12th May 2009 at 23:34
[l\'e$kro]

Newbie

Location: cork City

Registered: 16 Feb 2009

Posts: 40

Status: Offline

Post #39
I think he's running standard compression ratio (standard block)
I presume in Brasil they have e100 ethanol without having any petrol in it, which helps avoiding detonations
Nicolas

________________________________________

205 gti xu10j4rs
ms2 extra sequential
Posted 12th May 2009 at 23:59
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #40
exactly, stock internal, 10,8:1 compression rate, running on ethanol, stock gearbox, stock fuel injection.

my turbo is very big, the torque comes only at high rpms, very progressive, it helps the engine to don't explode hehehe.

I really want to make a onboard video, but nobody wants to get a ride with me...
Posted 13th May 2009 at 01:52
daviewonder

Regular

Location: West sussex

Registered: 01 May 2009

Posts: 307

Status: Offline

Post #41
[l\'e$kro] wrote:
I'm afraid your BE gearbox wont cope with over 300bhps and will break again and again
The only reliable solution is to fit a ME gearbox from a xu10j2te engine. You'll have to make a custom gearbox mount under the turbo and make driveshafts out of ZX outer halves + 605 (or xm ...) inner halves. You'll also have to make custom gear linkage rods.
Send me a PM if you want more infos about this, as this conversion has been made by at least 3 people here in France
Nicolas


does it need a custom gearbox mount? ive got one in a 205 and it uses the standard mount.

________________________________________

Why is it that shoe repairers are so good at cutting keys? - Harry Hill.
Posted 13th May 2009 at 02:47
greenbelt

Seasoned Pro

Location: How's Life In London?

Registered: 23 Apr 2006

Posts: 1,961

Status: Offline

Post #42
Robertinho clicky 1
Robertinho clicky 2

________________________________________

Standard Black 6
Black HBSC6 Smoke
Posted 13th May 2009 at 04:23
o_tateuk

Regular

Location: Oakham

Registered: 12 Mar 2009

Posts: 119

Status: Offline

Post #43
Loving the sleeper look! Nice work mate! Cool

________________________________________

Ex team china wish i hadnt done it but oh well.

Now saving up the dollas for a nice bianca rallye! May the search commence!!!!
205 1.8 Derv! (The work run slag) Big grin
2nd 205 but with D-Turbo power! Big grin
Posted 13th May 2009 at 04:33
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #44
hot news,
I've got an Evasion 2.0 Turbo Gearbox! hehehe

now starts the process of addapting on the XU, I liked the car running 1 bar, very strong.

If anybody could help me with many photos about putting the gearbox on a XU I would appreciate.
Posted 13th May 2009 at 19:13
tom tom go

Tom Tom GONE!!

Location: Doncaster

Registered: 29 May 2008

Posts: 1,926

Status: Offline

Post #45
By all means if you want someone to film it, get my a flight ticket out there and ill sit in your passenger seat all day long sir ! LOL

Anyway, good luck with it, you off your tits, but good luck and i lookforward to the updates ! Big grin

________________________________________

Cherry RALLYE
Posted 13th May 2009 at 20:38
cuemanlew

Seasoned Pro

Location: Notts

Registered: 30 Jun 2008

Posts: 1,344

Status: Offline

Post #46
tom tom go wrote:
By all means if you want someone to film it, get my a flight ticket out there and ill sit in your passenger seat all day long sir ! LOL

Anyway, good luck with it, you off your tits, but good luck and i lookforward to the updates ! Big grin


ithink he means has anyone done the gearbox conversion! he wants pictures to help him!!

________________________________________

THE PRODIGY

khj100 wrote:
Beginning to think you're taking the **** now.

Could you at least try to post in the right section, and try using the search before starting new threads. All the information you want already exists and it'll elicit a much more positive response from the rest of the members on here if you put a little more effort into researching yourself before asking daft questions.
Posted 14th May 2009 at 03:47
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #47
Nicolas is helping me a lot, send me some pictures/projects,
m
e and my mechanic are studing how to do, because it is a big change, clutch, flyweel, mounts, axles, rods, etc... and it will be an experience

we don't know nobody who have already done it, so we don't know if the result will be good.
Posted 14th May 2009 at 04:09
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #48
hello everybody,

i've already addpted the evasion's gearbox,
it was VERY difficult to addapt everything, i had to build a lot of parts.

but the stuff is working!
i'm runing 1 bar on stock internals, stock ECU, ethanol and 404 whp on Dynojet.

a few pics of the car actually
(this is a site of my friends, all these are street cars)

http://www.racingstyle.com.br/dakar.html
Posted 27th Aug 2009 at 01:56
robertinho

Newbie

Location: São Paulo, Brazil

Registered: 08 Mar 2009

Posts: 43

Status: Offline

Post #49
bad news,
unfortunelly I sold the car last week, good times toogether, but was time to go..

good news,
I put the car on Dynojet again, result: 442 hps on the wheels using 1.3 bar.
The gearbox didn't break again. I used the car like this for 6 months !

some video:

http://www.youtube.com/watch?v=wORZhvEfHqQ


I bought another zx 16v, and I'm planing to build an 205 XU RS to have fun on the tracks!
Posted 25th Jan 2010 at 11:43
[l\'e$kro]

Newbie

Location: cork City

Registered: 16 Feb 2009

Posts: 40

Status: Offline

Post #50
Too bad you had to get rid of it...
1.3 bars on standard internals with stock compression ratio? Who said the rods are weak on the Xu10j4rs?!
Impressive car
can't wait to get news about your next project

Nicolas

________________________________________

205 gti xu10j4rs
ms2 extra sequential
Posted 25th Jan 2010 at 16:24

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